Expert CRF 2 – automatic rotary, cup and standard cone filling machine

We are proud to inform about our next delivery to one of our main Customers in Saudi Arabia, who is cooperating with us continuously from years. Now, he will be working on a very interesting and well equipped machine i.e. Expert CRF 2 with airless chocolate sprays, special dosing heads  enabling filling with inclusions and sauce ribbons inside the ice cream, as well as wet and dry topping. The machine is capable of producing cups and cones on two wide.

Products:

Sleeved cones about 120ml
Plastic cups closed with plastic lids

Capacity:

max. 6000 pcs./h of cones on two wide
max. 6000 pcs./h of cups on two wide

Features:

• servomotor for working table drive
• mechanical dosing column
• servomotor for main shaft drive for mechanical dosing, cups/cones dispensing, lid dispensing, centering, closing, crimping and ejection mechanisms
• airless chocolate sprays and heated jacketed tank parallel to the machine
• dosing system based on two (2) special time-lap dozers with enlarged product ducts for one or two ice cream colors and multi-point sauce injection unit
• topping dozers
• vibration dosing station of loose products
• Allen Bradley control system with 10’ touch screen panel
• CE-certification with appropriate CE-standard security screens

We are happy to inform about delivery of two very interesting and well equipped machines to our regular Customer in Iraq. We appreciate the trust the Customer placed in us and continuous cooperation between our companies.

Expert CRF 2 – automatic rotary, tubs filling machine

Compact and very well equipped machine, capable of producing three types of tubs with special dozers enabling filling with inclusions and sauce ribbons inside the outside the ice cream with additional tub decoration by means of rosette decoration or dry topping.

Products:

Round plastic tub ~500ml
Round plastic tub ~1000ml
Rectangular plastic tubs ~1000ml

 Capacity:

1600 pcs/hours on single wide production

Features:

• servomotor for working table drive
• mechanical dosing column
• servomotor for main shaft drive for mechanical dosing, cups/cones dispensing, lid dispensing, centering, closing, crimping and ejection mechanisms
• airless chocolate sprays and heated jacketed tank parallel to the machine
• dosing system based on two (2) special time-lap dozer with enlarged product ducts for one or two ice cream colours and multi-point sauce injection unit for sauce ribbons inside the ice cream with additional one (1)Star 1000 outlet nozzle
• rosette decoration head on product circuit for rectangular plastic tubs
• vibration dosing station of loose products
• Allen Bradley control system with 10’ touch screen panel
• Ethernet modem for distance-independent communication
• CE-certification with appropriate CE-standard security screens

Jumbo Robot 6 – robotized ice cream dosing systems

Robotized ice cream dosing system enabling filling scooping tubs in artisanal way. The machines is equipped with automatic destacking station, modular conveyor for partial automation, ethernet modem for remote diagnosis

Products:

5 litre scooping tubs

Features:

• modular belt conveyor facilitating Jumbo Robot partial automation
• automatic destacking station for tubs
• industrial Mitsubishi 6-axes robot
• STAR 4000 dozer with enlarged product ducts and outlet nozzle for one or two ice cream colours (in irregular division) with streaks of syrup on the outer surface with possibility of dosing solid pieces of max. 15x15 mm size
• Ethernet modem for distance-independent communication
• teaching box

Delivery of two Master FF 2000 fruit and ingredient feeders to Russia

In the first days after Easter, we shipped to our two Russian customers their new Master FF machines. Both machines were built on Siemens components, with various individual augers and an additional pump for feeding fruit sauce. Along with the machine sent in the end of March to the Czech Republic, these are three Master FF series machines shipped within 15 working days, evidencing the continued production in our company. We are grateful for the trust laid in our company and confirmation of the stable position of our ingredient feeders.

Shipment of a complete line for cones production for a Client in India

The complete line for cones production includes the following elements:

1. Frosto 1200 Automatic – continuous frezer
2. Master FF 2000 - ingredient feeder
3. Expert LVF 6 – max. capacity 16.000 pcs/hour automatic cone in-line filling machine for three different sizes of cones with automatic transfer in vertical position to the hardening tray tunnel Iglo Line 12000/16000, individual lane control (no cone – no spray – no wet topping – no dry topping – no lid)
4. Iglo Line 12000/16000 (NH3 ammonia  operated) - tray tunnel for cones hardening with automatic unloading station from trays to the outfeed conveyor, layout adjusted to Client’s space limitations

Expert LCF 4 – high speed cones filling machine

Products:

• sleeved cones about 120 ml

Capacity:

• max.12.000 cones per hour

Features:

• servo engine drive for basic machine slatted conveyor
• servomotor for main shaft drive for mechanical dosing, cones dispensing, lids dispensing, ejection mechanism
• airless chocolate sprays and heated jacketed tank parallel to the machine
• time-lap dozers for one ice cream flavor
• topping dozers
• Allen Bradley control system with 10’ touch screen panel
• Security screens

In February 2020 we supplied a high capacity Iglo Line 18 000 extrusion and hardening tunnel for stick products equipped with multi dip (liquid nitrogen for “solero’’ and “double coated’’ type products) “Dip-In-Place” extraction tower to one of the biggest ice cream producers in the Ukraine.
The line is equipped with additional accessories, like two special spiral mixers and syrup pumps for jam. Different shapes of extruders enable production of a large range of products referring to design and volume.
Finally the products are transferred with the use of two pocketed conveyors into two independent automatic wrapping machines Rapid 9000.
Due to the space limits in the existing factory together with Customer’s staff we designed a highliest compact construction, individually adjusted to the available free space.

IGLO LINE 6000 – versatile extruding and hardening tunnel shipment

Products:

• stick ice cream
• ball-top cones
• wafer cups
• ‘lakomka’ type log

Capacity:

• max.6.000 products per hour for stick ice cream

Features:

• extremally adjusted to the Customer’s limitations of available space
• line additionally supplied with a set of freon compressors
• additional accessories – chocolate and sauce pumps
• pincers conveyor for stick ice cream and ball-top cones
• transfer robot for wafer cups and ‘lakomka’

New turning-milling centre DOOSAN LYNX 2100LYB

As a result of continuous development of our company, we have expanded our machine park with a new turning-milling centre DOOSAN LYNX 2100LYB.
So that, we have increased our capabilities in machining elements for our ice cream machines production in order to adapt to the specific needs of our customers.

Iglo Line 5000 - Small capacity yet highly automized line for production of wafer cups and cones

Products:

• Wafer cups
• Wafer cones

Features:

• Automatic destacking station for wafer cones
• Chocolate spraying station (impregnation)
• Follow-up dosing station for 1,2 colors of ice cream with additional syrup stripes with or without rotation
• Tray spiral conveyor
• Automatic transferring station to pocketed conveyor
• Special construction (Angular 90⁰) pocketed conveyor with Rapid flow pack machine

Iglo Line 5000 - Линия низкой производительности, но с высокой степенью автоматизации  для производства вафельных стаканчиков и рожков.

Продукты:

• вафельные стаканчики
• вафельные рожки

Основные характеристики:

• автоматическая станция подачи вафельных рожков
• станция распыления шоколада (импрегнации)
• станция дозирования типа follow-up для 1, 2-цветного мороженого с дополнительными прожилками сиропа с закручиваением или без
• спиралеобразный транспортер с подносами
• станция автоматического трансфера на «карманный транспортер»
• «карманный транспортер» специальной конструкции (под прямым углом) с упаковочной  машиной типа flow-pack Rapid

At the end of December we celebrated the annual Christmas meeting with all Ice Group employees. Today, we would like to wish all the members of our crew and all our Clients best of luck for the New Year 2020!