News

Delivery of Iglo Line 18000 to Lithuania

In May 2019 we supplied a high capacity Iglo Line extrusion and hardening tunnel for stick products equipped with “Dip-In-Place” extraction tower to a key ice cream producer in Lithuania. The line is equipped with special divided tank for chocolate dipping under the extraction tower and chocolate is fed from two chocolate buffer tanks. To feed big inclusions into to chocolate we provided two Constant Crispies Feeders with special pumps. Finally the products are transferred with the use of two pocketed conveyors into two independent automatic wrapping machines Rapid 9000. All this enables the Client simultaneous production of stick products with two different chocolate coatings and two different additives.

New installation in Belarus

In April 2019 we delivered to a Belarussian Client a production line consisting of two Frosto 800 automatic freezers, Expert LVF 4-wide linear machine for wafer cups and cones with automatic transfer into Iglo Line 9000 production and hardening tunnel for wafer cups and cones. The use of linear machine for sleeveless cones and wafer cups allows the Client to create complex, multi-layer products to supplement the traditional offer of products typically made on extrusion and hardening tunnels. The line was complemented with Rapid 9000 flow-pack machine for automatic products wrapping after hardening.

Iglo Line 12000 for stickless products in Latvia

Iglo Line 12000 – extrusion and hardening tunnel designed for the production of stickless products such as candy bars with a possibility of future expansion to extruded and filled bon-bon candies, sandwich products and mini bikinis for a key Latvian Client

Products:
Candy bars
Extruded bon-bon candies (future extension)
Filled bon-bon candies (future extension)
Sandwich (future extension)
Mini bikini (future extension)

Features:
• Allen Bradley control system
• Robotized transfer system
• NH3 evaporator
• Two (2) automatic wrapping machine RAPID 9000 with two (2) pocketed conveyors
• Chocolate enrober
• Additional chocolate decoration
• Aftercooling unit
• Special chocolate pump for big inclusions in chocolate coating
• Dry coating

Delivery of MASTER FF 4000 DUAL

Master FF 4000 Dual – ingredient feeder for two different types of inclusion and “Straciatella” effect for an North-African division of one of multi-national companies .

Features:

  • Double isolated hoppers
  • By-pass between the pump and vertical mixer
  • Collector for CIP cleaning
  • Two (2) independend tensometric weighing systems
  • Two (2) servomotors driving the augers for maximum flexibility
  • Pneumatic pusher for sticky and/or for very lightweight inclusions as pieces of crunchy biscuits
  • “Straciatella” effect with pneumatic piston pump with heated hopper
  • Allen Bradley control system

Iglo Line 12000 installed in Belarus

Iglo Line 12000 – high capacity production and hardening tunnel for three types of cones and wafer cups to a Client in Belarus with specially customized hardening chamber

Products:

cones
mini
cones
giant cones
wafer cups

Features:

• Allen Bradley control system
• „Dip-In-Place” transfer system
• Freon compressor group
• Two (2) automatic wrapping machine RAPID 9000 with two (2) pocketed conveyors
• Two (2) 300 liters Chocolate tanks
• Dry coating tank
• Gear pump with heated tank for chocolate
• Two (2) pneumatic piston pump with heated tank for chocolate

Primary school visitation

The Municipal Office of Rybnik started the initiative of bringing interest in production companies among the school youth. Therefore they contacted us in order to organize visits of two classes from the Primary School no 13 and from the Primary School and Nursery Unit no 3 in Rybnik. The young people could see the way production process of ice cream manufacturing line is organized. The visits boosted children’s knowledge about the types of work and workplaces, and we hope that children themselves were able to widen their scope of plans for their further education. It was a real pleasure to host You. We await next such initiatives of the Municipal Office.

Wizyta uczniów szkoły podstawowej

Urząd Miasta Rybnik wyszedł z inicjatywą zainteresowania młodzieży szkolnej miejscowymi zakładami pracy w związku z czym skontaktował się z nami w celu organizacji wizyt dwóch klas. Szkoły Podstawowej nr 13 i Zespołu Szkolno-Przedszkolnego nr 3 w Rybniku. Młodzież odwiedziła nas w dniach 05 i 06 luty 2019r. Uczniowie mogli zobaczyć jak przebiega proces produkcji linii technologicznych do wytwarzania lodów. Wizyty w znacznej mierze przyczyniły się do zwiększenia wiedzy o rodzajach i miejscach pracy, a same dzieci, mamy nadzieję, mogły poszerzyć plany na swoją dalszą edukację. Było nam bardzo miło Was gościć. Czekamy na kolejne takie inicjatywy ze strony Urzędu Miasta.

Delivery of Expert LVF 4 DP

Expert LVF 4 DP (4948) - 4-wide inline filling machine in double-pitch version for 3 different products with minimum changeover for an Australian Customer.

Products:

150 ml cups – 4-wide production
500 ml cups – 2-wide production
1-litre cups – 2-wide production

Features:

  • Servo-driven dosing column
  • Vacuum station for removing foreign particles from cups
  • Conveyors for waste ice cream under dosing stations
  • Sealing station for paper, plastic-coated lids.
  • Unscrambler for three formats of unstackable lids – 4-wide with conversion to 2-wide
  • CIP facility
  • Allen Bradley control system

Visit in new Lidl factory in Germany

In autumn 2018 the representatives of our Client, Shinline company from Kazakhstan, Mr Andrei Shin and Dimitri Dokin, visited a newly opened production plant of Lidl company in Ubach Pallenberg. It was a unique visit because, as they were informed there, they were the first outside guests of Bon Gelati company (the producer) and most probably the last ones. Dimitrij Dokin shared his impressions from the visit and thoughts regarding changes on the market, where there appear direct relations of ice cream producers with large international distribution chains with their own supermarkets.

Визит на новую фабрику Lidl в Германии

Осенью 2018 г. представители нашей партнёрской фирмы «Шин-Лайн» из Казахстана Андрей Шин и Дмитрий Докин посетили новую фабрику мороженого Bon Gelati в Ubach Pallenberg, которая производит продукцию для сети супермаркетов Lidl. Это был особенный визит, потому что, как они узнали уже на месте, они были первыми (и вероятно последними) иностранными гостями фирмы Bon Gelati. Дмитрий Докин поделился впечатлениями от посещения фабрики и своими размышлениями на тему изменений на рынке мороженого, на котором в последние годы появилась тенденция создания союзов непосредственно между производителями мороженого и большими международными дистрибуционными сетями, имеющими собственные супермаркеты.